TRT Manufacturing is looking for a qualified and experienced Plant Millwright to join our Engineering and Maintenance team.
The Plant Millwright is responsible for performing electro-mechanical maintenance, troubleshooting and repair activities on production equipment, conveyors, pumps, electric motors and rotating machinery to ensure safe, reliable and continuous manufacturing operations.
The role will also support preventive and predictive maintenance programmes, respond to breakdowns and production stoppages, and ensure maintenance activities comply with applicable safety standards and GMP requirements.
Key Responsibilities:
Electro-Mechanical Maintenance & Repair:
- Perform electro-mechanical repairs on filling equipment, manufacturing tanks, label applicators, conveyors and shrink tunnels.
- Troubleshoot and resolve electro-mechanical faults including electric motor failures, bearing failures, misalignment, belt slippage and gear wear.
- Maintain electrical and mechanical sub-assemblies, including distribution boards, to ensure reliable operation.
- Test and verify electrical and mechanical systems following repairs to ensure safe and proper operation.
Preventive & Predictive Maintenance:
- Execute scheduled preventive maintenance tasks on mechanical equipment in accordance with CMMS work orders.
- Inspect rotating equipment, conveyors and drive systems for signs of wear, vibration, abnormal noise and leaks.
- Perform lubrication routines, alignment checks and vibration analysis as required.
- Identify potential equipment failures before they result in unplanned production downtime.
- Document findings, measurements and corrective actions accurately in the CMMS.
- Breakdown Response & Downtime Minimisation
- Respond promptly to electrical and mechanical breakdowns and production stoppages to restore operations.
- Diagnose the root causes of equipment failures using diagnostic tools, visual inspection and technical knowledge.
- Implement appropriate temporary solutions to minimise downtime while permanent repairs are planned.
- Communicate breakdown status and estimated repair times to the Engineering and Maintenance Team Leader and Manufacturing Operations.
- Identify recurring equipment failures and recommend appropriate corrective and reliability improvements.
Installation & Commissioning:
- Install new electrical and mechanical equipment, conveyors, pumps, electric motors and drive systems as part of capital projects and plant upgrades.
- Assist with the commissioning and testing of new production lines and equipment installations.
- Ensure electrical and mechanical installations comply with engineering specifications, safety standards and GMP requirements.
- Ensure legends within electrical panels are maintained and kept up to date.
Safety & Compliance:
- Apply lockout/tagout (LOTO) procedures before commencing electrical or mechanical work to ensure a zero-energy state.
- Conduct electrical and mechanical safety checks and risk assessments before starting maintenance activities.
- Comply with applicable electrical and mechanical safety regulations, permit-to-work requirements, GMP standards and company safety policies.
- Participate in safety audits, inspections and incident investigations relating to electrical and mechanical systems.
- Maintain a strong safety-conscious and zero-harm approach to all maintenance activities.
Spare Parts & Tools Management:
- Requisition mechanical spare parts, components and consumables required for maintenance activities.
- Maintain an organised inventory of commonly used mechanical parts and tools.
- Ensure mechanical components are correctly stored and handled to prevent damage and contamination.
- Report stock shortages and recommend critical spares to the Engineering and Maintenance Team Leader.
- Use spare parts and consumables responsibly to minimise unnecessary wastage and maintenance costs.
Documentation & Reporting:
- Complete CMMS work orders with accurate descriptions of work performed, parts used and time spent.
- Ensure work orders and relevant maintenance dashboards are updated and closed before the end of the shift.
- Maintain logbooks and records of electrical and mechanical maintenance activities, tests and inspections.
- Report recurring electrical and mechanical issues and recommend improvements to maintenance plans.
- Contribute to shift handover reports and daily maintenance briefings.
Continuous Improvement & Capability:
- Apply a lean maintenance approach when carrying out maintenance activities.
- Identify opportunities to improve equipment reliability, safety, maintainability and manufacturing performance.
- Contribute practical improvement ideas relating to electro-mechanical systems.
- Participate in required SOP, equipment and technical training.
- Continuously develop multi-skilling capability across electrical, mechanical and instrumentation systems.
Minimum Requirements
- Trade Certificate or National Certificate in Millwright, or equivalent – essential.
- 3–5 years' experience as an industrial Millwright within an FMCG, pharmaceutical or process manufacturing environment.
- Hands-on experience with:
- Electric motors
- Pumps
- Gearboxes
- Conveyors
- Filling machines
- Mixing/manufacturing tanks
- Packaging equipment
- Proficiency in electro-mechanical assembly, troubleshooting and maintenance.
- Practical experience in alignment, bearing replacement, belt tensioning and lubrication practices.
- Knowledge of hydraulic and pneumatic systems, including troubleshooting and component replacement.
- Understanding of lockout/tagout (LOTO), mechanical safety regulations and permit-to-work procedures.
- Familiarity with GMP requirements for equipment maintenance within regulated manufacturing environments.
- Key Competencies
- Technical Problem-Solving: Ability to systematically diagnose and resolve electrical and mechanical faults.
- Attention to Detail and Precision: Ensuring accuracy in alignments, fits and tolerances.
- Safety Consciousness: Strict adherence to safety protocols and zero-harm principles.
- Lean Maintenance: Ability to apply lean maintenance principles in day-to-day activities.
- Communication and Teamwork: Effective collaboration with Engineering and Maintenance colleagues and Manufacturing Operations.
- Adaptability and Learning Agility: Willingness to learn new equipment and maintenance techniques.
- Reliability and Accountability: Consistent delivery of quality work and ownership of commitments.
Application Question(s):
- Do you hold a recognised Millwright Trade Certificate, National Certificate in Millwright, or equivalent qualification
Experience:
- Millwright: 3 years (Required)
Work Location: In person
