The Boiler and Utilities Operator safely operates and monitors the steam boiler and supporting utility systems that enable reliable sauce manufacturing operations. The role is responsible for day-to-day boiler operation, routine utilities monitoring, bulk offloading coordination, first-line fault reporting, and accurate operating records to support safe, efficient and uninterrupted plant performance.
Duties and Responsibilities:
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Operate, start up, shut down and monitor the steam boiler and associated auxiliaries in line with plant SOPs and legal requirements.
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Monitor steam pressure, feedwater levels, burner performance, fuel consumption, water quality and blowdown condition.
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Inspect and manage the hotwell / feedwater system, water softener, dosing systems and other boiler house support equipment.
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Complete routine boiler checks, record operating readings and immediately escalate unsafe or abnormal conditions.
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Monitor the chiller, cooling tower and chilled water circulation to ensure stable process cooling.
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Monitor the air compressor system, including receiver, dryer, filters and pressure stability, and report any deviation or loss of performance.
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Carry out routine utility inspections for temperature, pressure, leaks, vibration, alarms and general equipment condition.
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Support start-ups, shutdowns and coordination of utility availability for production and maintenance activities.
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Manage the safe offloading of diesel, oil and vinegar into the designated storage systems.
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Verify correct product, receiving tank capacity, hose connections, valve positions and transfer route before offloading begins.
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Prevent spills, cross-contamination, overfilling and stock losses through disciplined checks and monitoring during transfer.
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Maintain accurate offloading records and communicate stock concerns or abnormal usage to the relevant teams.
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Follow all plant safety, food safety, GMP, OH&S and environmental procedures.
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Comply with lock-out / tag-out, permit-to-work and site emergency requirements where applicable.
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Maintain clean, safe and audit-ready boiler, compressor, chiller and offloading areas.
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Support statutory inspections, maintenance planning, incident investigations and corrective actions.
Requirements:
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Grade 12 / Matric.
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Qualified or certified Boiler Operator with relevant boiler operating competence for an industrial plant environment.
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Minimum 3-5 years’ experience operating industrial boilers and supporting utilities in a food, beverage or process manufacturing environment.
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Practical experience with diesel-fired boilers, water treatment / softener systems, feedwater control, blowdown management and bulk liquid offloading.
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Working knowledge of utility systems such as chillers, cooling towers, air compressors and associated distribution systems.
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Ability to work shifts, overtime, weekends and call-outs when required.
