Pump Strip, Inspection & Assembly
- Select and transport pumps to the workstation in line with job card routing and schedules using appropriate lifting equipment (crane/forklift)
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Strip pumps down to individual components using correct procedures and tools
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Interpret engineering drawings, GA drawings, and specifications to determine dimensions, tolerances, and assembly requirements
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Inspect all components for wear, damage, and compliance with OEM standards
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Verify all stripped components against the Bill of Materials (BOM)
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Compile detailed condition reports indicating wear status, repair requirements, and replacement needs
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Clean, preserve, and correctly store all components for reassembly or dispatch
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Liaise with Stores/Purchasing to ensure correct parts are ordered or issued
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Confirm completeness of parts kits prior to assembly against BOM
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Reassemble pumps in accordance with OEM standards, work instructions, and best practices
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Ensure correct tolerances, fits, and clearances during assembly
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Perform accurate alignment of all rotating components during assembly
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Maintain detailed build records (“build book”) including all measurements, clearances, and replaced components
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Conduct pressure and performance testing in accordance with test procedures and document all results
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Ensure all replaced/damaged components are quarantined and handled as per client requirements
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Obtain client sign-off on completed rebuild documentation where required
Machining & Conventional Lathe Operation
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Interpret technical drawings to determine machining processes, tolerances, and material requirements
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Perform precision machining of pump components (shafts, sleeves, impellers, etc.)
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Set up and operate conventional lathes and associated tooling
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Conduct pre- and post-machining operations for weld repairs
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Machine components to fine tolerances using cutting, grinding, boring, and drilling techniques
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Trim impellers and balance components where required
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Measure and verify dimensions using micrometers, verniers, depth gauges, telescopic gauges, and dial indicators (DTIs)
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Inspect machined and fabricated components for accuracy, fit, and compliance with specifications
Fitting, Alignment & Maintenance
- Perform precision fitting of bearings including white metal, sleeve, roller, ball, and tilting pad types
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Assemble and install mechanical components ensuring correct fits and tolerances
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Conduct pump and motor alignment using dial indicators or laser alignment tools
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Perform fault finding, diagnostics, and troubleshooting on pumps and rotating equipment
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Ensure proper installation of seals, gaskets, and auxiliary components
Welding & Fabrication
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Perform welding using MIG, TIG, CO₂, and oxy-acetylene processes as required
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Carry out repair welding on ferrous components, including castings
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Prepare components for welding and ensure correct post-weld machining and finishing
Quality, Safety & Continuous Improvement
- Ensure all work is carried out in accordance with quality standards, procedures, and specifications
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Adhere to all health and safety requirements and safe working practices
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Maintain a clean, organized, and safe workshop environment
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Identify opportunities for process improvement and contribute to increased efficiency and reliability
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Ensure all documentation is accurate, complete, and submitted on time
General
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Comply with and enforce all KSB policies and procedures
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Assist fellow employees with daily calibration functions as and when required.
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Carry out all other reasonable tasks that may be delegated from time to time
EDUCATION: Fitter and Turner (Red seal trade tested)
Millwright qualifiation will be advantage
EXPERIENCE: 5 Years Experience
REQUIREMENTS: Strong ability to read and interpret engineering, GA, and technical drawings
Solid understanding of pump assembly, strip-down, and maintenance processes
