AVI Ltd. is known for its leading household brands across many categories including: hot beverages, sweet and savoury biscuits and snacks, frozen convenience foods, personal care products, cosmetics, shoes, accessories, and fashion apparel.
NATIONAL BRANDS LIMITED operates 5 manufacturing sites, offering world class manufacturing facilities in Isando (Johannesburg), Rosslyn (Pretoria), Westmead and Durban (KZN). It is home to some of the best-known South African tea, coffee and creamer brands, including our delicious range of much-loved savoury and sweet biscuits, and our melt-in-your-mouth snack range.
An exciting opportunity exists for a Millwright at NATIONAL BRANDS LIMITED Rosslyn, Snacks. The successful incumbent will be responsible for the processing machinery and will be reporting directly to the Maintenance Foreman.
Job Specification:
Key Performance Areas:
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Consistently adhere to and promote safe working practices in alignment with company policies, food safety standards, and regulatory requirements (e.g., HACCP, ISO 22000, GFSI).
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Follow all company Health & Safety procedures, including machine guarding, chemical handling, hygiene protocols, and safe isolation (LOTO) to prevent contamination and injury.
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Actively participate in risk assessments, safety talks, GMP audits, and hygiene inspections to maintain a safe and compliant food manufacturing environment.
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Maintain clean and sanitary work areas, ensuring tools, parts, and maintenance activities do not compromise product quality or food safety.
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Configure and set machinery according to manufacturer specifications and food production requirements to ensure consistent product quality and compliance.
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Work with a range of food-processing and utility equipment, including gas installations and burners, conveying and transfer systems, vibratory equipment, modular and spliced belts, rollers, incline screws, hoppers, extruders, V-belts, chain drives, pumps, gearboxes, and associated components.
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Conduct PLC fault finding to restore automated equipment performance quickly and safely.
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Ensure equipment availability and reliability to support production efficiency, output targets, and hygienic manufacturing standards.
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Perform routine and reactive maintenance including repairs, diagnostics, and equipment adjustments while preventing foreign-object contamination and ensuring food safety controls.
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Maintain and repair pneumatic, hydraulic, mechanical, and basic electrical systems in accordance with safety and hygiene regulations.
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Carry out planned preventive maintenance (PPM) on electrical and mechanical equipment, ensuring correct lubrication practices, part replacement, and sanitation-friendly repairs.
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Install, commission, and repair machinery in a manner that minimizes contamination risks and complies with hygienic design principles.
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Investigate root causes of equipment failures using structured problem-solving techniques to prevent recurrence and improve safety and product consistency.
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Implement continuous improvement initiatives, focusing on safety, efficiency, energy reduction, and hygienic manufacturing processes.
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Support and execute plant modification projects, ensuring all engineering changes align with food safety standards and validated procedures.
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Participate in project planning and commissioning, ensuring equipment meets sanitary design and operational requirements.
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Provide responsive and professional service to the production team, ensuring engineering support contributes to safe, smooth, and efficient manufacturing operations.
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Communicate proactively with production staff, ensuring their needs are met without compromising safety, hygiene, or quality standards
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Record, analyse, and report engineering downtime data precisely to the Engineering Foreman, supporting accurate tracking and improvement planning.
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Work to meet downtime targets by ensuring quick, safe, and effective resolution of breakdowns while maintaining strict adherence to food-safety protocols during maintenance activities.
Minimum Requirements:
Experience:
- At least 3 years’ experience as a Millwright in food manufacturing/processing machines and plant equipment maintenance and repairs required within a FMCG environment.
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Experience the following: Gas installations/ burners, Conveying transfer systems, Vibrators, Modular/Splicing belts, Rollers, incline screws, Hoppers, Extruders, V Belts, Chain drives, Pumps, Gearboxes
Qualifications:
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Matric / Grade 12
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Trade tested as a Millwright at an accredited training facility
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Completed Mechanical / Electrical Engineering qualification or minimum N4 qualification
Additional Requirements:
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Occupational Health and Safety Regulations
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Gas installation and troubleshooting
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Pneumatic and Electro-Pneumatic systems
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PLC programming and VSD set-up knowledge is advantageous Knowledge of QMS, HACCP and GMP’s is an advantage
