Job Title: Quality Controller (with Welding Coordinator Responsibilities)
Company: Klaus Engineering Group
Location: Crown Mines, Johannesburg
Employment Type: Permanent / Full-Time
Job Purpose
The Quality Controller will play a critical role in ensuring that all products, processes, and services meet or exceed customer requirements, regulatory standards, and international best practices. This position combines hands-on quality control with welding coordination responsibilities, focusing on compliance with ISO 9001 (Quality Management), ISO 14001 (Environmental Management), and ISO 45001 (Occupational Health & Safety Management) systems. The successful candidate will act as a key guardian of quality throughout the fabrication, welding, assembly, and erection processes.
Key Responsibilities
Quality Management & Compliance
- Implement, maintain, and continuously improve the company’s Integrated Management System (IMS) in line with ISO 9001, ISO 14001, and ISO 45001 standards.
- Conduct internal audits, process audits, and supplier audits to ensure ongoing compliance and identify opportunities for improvement.
- Manage document control, record-keeping, and traceability for all quality-related activities.
- Oversee non-conformance reporting (NCRs), root cause analysis (using tools such as 8D, Fishbone, or 5-Why), and corrective/preventive action implementation.
- Perform incoming, in-process, and final inspections on raw materials, fabricated components, welded assemblies, and finished products.
- Prepare and maintain quality documentation including Inspection Test Plans (ITPs), Quality Control Plans (QCPs), and Method Statements.
- Liaise with clients, third-party inspectors, and certification bodies during external audits and project reviews.
Welding Coordination & Technical Oversight
- Serve as the Welding Coordinator (or support the Responsible Welding Coordinator), ensuring compliance with relevant welding standards (e.g., ISO 3834, SANS 10162, AWS, or EN standards).
- Review and approve Welding Procedure Specifications (WPS), Procedure Qualification Records (PQR), and Welder Performance Qualifications (WPQ).
- Monitor welding activities on the shop floor and project sites, including visual inspections, dimensional checks, and non-destructive testing (NDT) coordination.
- Ensure proper storage, handling, and traceability of welding consumables and filler materials.
- Investigate welding-related defects and implement corrective measures to minimise rework and improve productivity.
Data Book Compilation & Project Handover
- Compile, review, and maintain complete Project Data Books (Quality Dossiers) for internal and client handover. This includes:
- Material Test Certificates (MTCs) and traceability records.
- Welding documentation (WPS, PQR, WPQ, welder logs).
- Inspection and test reports (ITRs), NDT records, and heat treatment records.
- As-built drawings, dimensional control reports, and hydrostatic/pneumatic test certificates.
- Non-conformance close-out documentation and concession requests.
- Coating/painting inspection records and environmental compliance data.
- Ensure Data Books are accurate, well-organised, indexed, and submitted on time in both hard copy and electronic formats as per contract requirements.
- Liaise with clients, third-party inspectors, and certification authorities during final documentation reviews and project close-out.
Health, Safety & Environmental Integration
- Integrate quality control with occupational health & safety and environmental management requirements under the IMS.
- Participate in risk assessments, incident investigations, and safety inspections.
- Promote a culture of quality, safety, and environmental awareness among production teams.
- Ensure compliance with South African legislation (e.g., Occupational Health and Safety Act, National Environmental Management Act) and client-specific requirements.
Reporting & Continuous Improvement
- Generate detailed quality reports, dashboards, and performance metrics for management review.
- Analyse quality data to identify trends and drive process improvements.
- Support project handover, as-built documentation, and client acceptance processes.
- Stay updated with industry standards, new technologies, and best practices in quality management and welding.
Requirements & Qualifications
Education & Certifications:
- National Diploma or Degree in Mechanical Engineering, Quality Management, Metallurgy, or a related field.
- Certified Lead Auditor or Internal Auditor for ISO 9001, ISO 14001, and/or ISO 45001 (highly advantageous).
- Welding Coordinator / International Welding Specialist (IWS) or equivalent qualification (e.g., IIW, SAIW) strongly preferred.
- Additional certifications in NDT (e.g., VT, PT, MT, UT) or quality tools (Six Sigma, Lean) will be an advantage.
Experience:
- Minimum 5–8 years’ relevant experience in a fabrication, steel construction, or engineering environment in South Africa.
- Proven hands-on experience implementing and maintaining ISO 9001, ISO 14001, and ISO 45001 management systems.
- Demonstrated experience as a Welding Coordinator or in a senior welding inspection role.
- Familiarity with structural steel, pressure vessels, piping, or insulated panel fabrication is a strong plus.
Skills & Competencies:
- In-depth knowledge of quality management principles, welding codes, and inspection techniques.
- Strong attention to detail with excellent problem-solving and analytical skills.
- Ability to read and interpret engineering drawings, specifications, and welding symbols.
- Proficiency in Microsoft Office (especially Excel for data analysis) and quality management software.
- Excellent communication, report-writing, and interpersonal skills.
- Ability to work independently and as part of a team in a fast-paced environment.
- Valid driver’s licence and willingness to travel to project sites when required.
- Knowledge of South African National Standards (SANS) and relevant industry regulations.
Personal Attributes:
- High integrity and commitment to ethical conduct.
- Proactive, results-oriented, and safety-conscious.
- Strong leadership and mentoring abilities to guide production teams.
How to Apply
Interested candidates who meet the above criteria are invited to submit their updated CV, certified copies of qualifications, and a cover letter highlighting their relevant experience with ISO standards and welding coordination to: [email protected]
Closing Date: 13th of July 2026
Note: Only shortlisted candidates will be contacted. We are an equal opportunity employer and encourage applications from previously disadvantaged individuals and all qualified candidates.
Application Question(s):
- Describe your process for approving a WPS and qualifying welders. What key documents are required for ISO 3834 or SANS compliance?
- Explain your experience compiling Project Data Books (Quality Dossiers). What are the most critical sections, and how do you ensure client acceptance?
- Give an example of a major quality issue you identified during inspection. How did you resolve it, including root cause analysis?
- How would you handle recurring quality delays that affect the project schedule while maintaining IMS compliance?
- What is your salary expectancy for this Quality Controller position?
- What is your current notice period?
Location:
- Crown Mines, Gauteng (Required)
Work Location: In person
